Intelligent manufacturing for the Yancheng Dafeng new engine the realization of the qualitati-ghost observer

Yancheng Dafeng intelligent manufacturing plug "new engine" to achieve a qualitative change — people.com.cn Jiangsu window — people.com.cn original title: Wisdom manufacturing manufacturing Dafeng "new engine" plug fundong shares "unmanned intelligent heat treatment factory" as the only project manufacturing enterprises, access to national intelligent manufacturing special fm-true electronics through the provincial identification; intelligent demonstration workshop identified, Goldwind, goodeng machine, Senwei forging 9 projects in 7 enterprises in Yancheng intelligent manufacturing three year action plan…… Now, with the use of "Internet plus", Dafeng manufacturing enterprises wisdom manufacturing is helping more and more to improve the efficiency and reduce the cost, promote the transformation and upgrading of the core competitiveness of enterprises, realize the business development. Recently, reporters in Yancheng Liyan Precision Forging Co., Ltd.’s automatic warm forging workshop saw that one of the warm forging products is being imported from Japan, the 2000 tons warm forging automatic production line has been offline. "This is our company’s investment of about 60000000 Yuan new intelligent project last year. This automatic production line will be put into operation, and 15 thousand pieces of warm forging products can be produced by Nissan. " According to the head of the company’s manufacturing department, the production line has 4 times the capacity of the ordinary production line, which can greatly enhance the core competitiveness of the company’s products. The R & D precision forging is not only enough for improving production, but also for improving product accuracy. The precision mechanical arm is introduced, and robot is used to replace labor, which greatly improves product quality and production efficiency. Technical reform is only a step in the continuous innovation of science and research. Reporters learned that the company also uses cutting precision forging technology, developed to adapt to the production process of forging and bit tooth shoe market, such as materials, and greatly improve the wear resistance products, can improve the service life of the die is more than 10 thousand times. At present, the company has successfully developed a star type, a variety of cutting teeth, universal joint and other products, with a number of 10 patents. "The total investment of this production line is 120 million yuan, started in January last year, and now it has entered the trial operation stage." The day before, Senwei forging company is mainly responsible for pointing to the intelligent wheel shaft parts processing line excitedly told reporters that the purchase of the automatic machining line of CNC machining centers, gear rolling machine, high frequency quenching machine and other equipment, to realize the NC machining and heat treatment, drilling, tooth, cleaning, packaging, online detection intelligent, the production efficiency is increased by 40%. The reporter learned that, in recent years, the company vigorously implement the intelligent transformation, intelligent torque management system at present, a total investment of 150 million yuan (ITM) of key parts of wheel forging alien project has been put into trial production, the project has imported 2000 tons of five meters, the Swiss automatic station press precision high speed milling machining center crowns and ancillary equipment, production greatly enhance the efficiency, a year after the commissioning of the new capacity of 4 million 800 thousand pieces of forgings. Through the manufacture of wisdom, more and more Dafeng manufacturing enterprises have realized the leapfrog of qualitative change. Hui Fung shares "two Sai agricultural" pesticide production workshop all implement the intelligent automatic control, Hui Fung shares relevant responsible person told the reporter, is not only the "two Sai agricultural" pesticide production workshop, all of the company’s production workshop to achieve the DCS automation control, which is conducive to shorten the production cycle, but also reduce the influence of human the factors on the quality of products, effectively guarantee the stability of product quality. Through the construction of information software management subsystem, Ming Jin Machinery realizes the intelligence of production and management software. At the same time, through the technology of Internet of things, all production instructions are directly delivered in the command room, so that the production efficiency is greatly improved. In Wanda textile, each production line only needs 1-2 people operation. All processes are controlled by computer. It not only improves production efficiency, adjusts product structure, but also greatly enhances product competitiveness. Enterprises fully enjoy the benefits brought by modern technology. Under the "new normal" of the current economic development, facing the new challenges of the development of manufacturing industry, intelligent manufacturing is providing a new engine for the traditional manufacturing industry. (Zuo Chen) (Tang Lu, commissioning editor Zhang Xin) 智慧制造为盐城大丰插上“新引擎” 实现质变–人民网江苏视窗–人民网 原标题:智慧制造为大丰制造插上“新引擎” 丰东股份“无人化智能热处理工厂”作为全省唯一制造企业项目,获得国家智能制造专项认定;博敏电子通过省示范智能车间认定,金风科技、谷登机械、森威精锻等7家企业的9个项目列入盐城智能制造三年行动计划……现如今,随着“互联网+”的运用,智慧制造正帮助越来越多的大丰制造企业提高效率、降低成本,促进企业核心竞争力的转型升级,实现企业腾飞。 近日,记者在盐城理研精密锻造有限公司的全自动温锻生产车间看到,一件件温锻产品正从日本引进的栗本2000吨温锻全自动生产线上不断下线。“这是我们公司去年投资6000多万元新上的智能化项目。这条全自动生产线的投产,可日产温锻产品1.5万件。”据公司制造部负责人介绍,这条生产线的生产能力是普通生产线的4倍,能够大大提升公司产品的核心竞争力。理研精锻不仅在提高产量上花足心思,更在提升产品精度上做足文章,引进了精密的机械手臂,用机器人取代人工,大大提升了产品质量和生产效率。技改只是理研持续创新的一步。记者了解到,公司还利用截齿精密锻造加工技术,研发出适应市场的钎头锻件与齿靴生产工艺,既节材、节能,又大大提高产品的耐磨性能,可以提高模具寿命1万次以上。目前,公司已成功研发出星型套、各种截齿、万向节等产品,拥有专利数10项。 “这条生产线总投资1.2亿元,于去年1月份开工建设,目前已进入试运行阶段。”日前,森威精锻公司主要负责人指着智能化轮类轴类零件加工线兴奋地告诉记者,该加工线购置了数控加工中心、搓齿机、中高频淬火机等自动化装备,实现了数控加工、热处理、钻孔、搓齿、清洗、包装、在线检测智能化,生产效率提高了40%。记者了解到,近年来,该公司大力实行智能化改造,目前,总投资1.5亿元的智能扭矩管理系统(ITM)关键零部件精锻外星轮项目已进入试生产,该项目引进了2000吨自动化五工位压力机、瑞士米克朗精密高速铣削加工中心以及配套设备,生产效率大大提升,投产后每年将新增产能480万件锻件。 通过智慧制造,越来越多的大丰制造企业实现了量变到质变的跨越。辉丰股份“二噻农”农药生产车间全部实施全智能自动化控制,辉丰股份相关负责人告诉记者,不仅仅是“二噻农”农药生产车间,公司所有的生产车间都实现DCS自动化操作控制,这既有利于缩短生产周期,也降低了人为因素对产品质量的影响,有效保障了产品质量的稳定性。明进机械通过建设信息化软件管理子系统,实现生产与管理软件智慧化,同时通过物联网技术,直接在指挥室下达所有生产指令,让生产效率大幅提升。在万达纺织,每条生产线只需1-2人操作,所有流程全部采用计算机控制,不仅提升了生产效率,调整了产品结构,还大大增强了产品竞争力,企业充分享受现代技术带来的效益……在当前经济发展“新常态”下,面对制造业发展的新挑战,智慧制造正为传统制造业提供新的动力引擎。(左 琛) (责编:唐璐、张鑫)相关的主题文章: